Kwimizi-mveliso yemigodi, yemigodi, neyeenkampani eziqokelela izinto, izixhobo zokutyumza zisebenza phantsi kweemeko ezinzima—imithwalo enzima eqhubekayo, izinto ezirhabaxa, kunye neeyure zokusebenza ezinde. Ixesha lokungasebenzi elingalindelekanga elibangelwa kukusilela kwezixhobo aligcini nje ngokulibazisa imveliso kodwa likwanyusa kakhulu iindleko zokulungisa kwaye linciphisa ukusebenza kakuhle ngokubanzi. Ulondolozo lokuthintela lube licebo eliphambili lolawulo lwezityalo zokutyumza, njengoko lunceda ekufumaneni iimpazamo ezinokubakho kwangaphambili, lwandise ubomi benkonzo yezixhobo, kwaye luzinzise umgangatho wemveliso. Eli nqaku lazisa iindlela zokulungisa ezisemgangathweni zokuthintela izixhobo zokutyumza eziqhelekileyo (umhlathi, ikhowuni, kunye nee-impact crushers) ezisetyenziswa kakhulu kushishino lokutyumza lwehlabathi, lubonelela ngesikhokelo esisebenzayo sokusebenza kunye nolawulo kwindawo.
Ukugcinwa kwemihla ngemihla sisiseko sokuthembeka kwezixhobo, kwaye kufuneka kwenziwe kwishifti nganye ukugcina i-crusher ikwimeko ezinzileyo. Okokuqala, ukuhlolwa kwe-lubrication kubalulekile: abaqhubi kufuneka bajonge inqanaba leoyile yenkqubo ye-lubrication, baqinisekise ukuba akukho kuvuza kweoyile kwiindawo ze-bearing, kwaye bongeze okanye batshintshe i-lubricating grease ngokweemfuno zomenzi. Ii-bearing zezona zinto ziphambili ezijikelezayo ze-crushers; ukunyuka kobushushu okungaqhelekanga kudla ngokuba luphawu lokuqala lokusilela, ngoko ke ukujonga ubushushu be-bearing ngexesha langempela (ngesiqhelo ngaphantsi kwama-60°C) kuyimfuneko. Okwesibini, jonga zonke izibophelelo: ukungcangcazela ngexesha lokusebenza kunokukhulula ii-bolts kwisakhelo, isiseko semoto, kunye negumbi lokutyumza. Ukuqinisa ngexesha elifanelekileyo kunokuthintela umonakalo wesakhiwo okanye ukushenxiswa kwecandelo. Okwesithathu, hlola iindawo zokuguguleka kwangaphambili: jonga iipleyiti zemihlathi, ii-cone liners, okanye ii-blow bars ukuze ubone imifantu ecacileyo, ukuguguleka kwendawo, okanye ukwakheka kwezinto, kwaye ucoce imijelo yokutya nokukhupha ukuthintela ukuvaleka. Okokugqibela, jonga imeko yokusebenza: mamela iingxolo ezingaqhelekanga, jonga ubungakanani be-vibration, kwaye uqinisekise ukuba i-amperage kunye nedatha yoxinzelelo zingaphakathi koluhlu oluqhelekileyo.
Ukugcinwa kweveki nganye kugxile ekuhlolweni okunzulu kwezixhobo kunye nokuqinisekiswa kwenkqubo, kujoliswa kwiingxaki ezingafumanekiyo ekuhlolweni kwemihla ngemihla. Kwizitshizi zomhlathi, jonga ipleyiti yokutshintsha kunye nenduku yoxinzelelo ukuze ubone ukuba azinaqhekeki okanye azinakuguqulwa, njengoko ezi ndawo zikhusela izixhobo ekonakalisweni kakhulu. Kwizitshizi zekhowuni, hlola inkqubo ye-hydraulic ukuze ubone ukuba azinawo na umonakalo, qinisekisa uzinzo loxinzelelo, kwaye ujonge inkqubo yokuvala ukuze uthintele uthuli ukuba lungangeni ngaphakathi. Kwizitshizi zoxinzelelo, hlola ii-rotor kunye nee-impact liners ukuze ziguge, kwaye uqinisekise ukuqina kwezinto ezibalulekileyo. Ukongeza, ukugcinwa kweveki nganye kufuneka kuquke ukujonga inkqubo yothumelo: lungisa uxinzelelo lwee-V-belts, qinisekisa ukulungelelaniswa kwee-pulleys, kwaye uphephe ukutyibilika okanye ukuguguleka okungaqhelekanga. Ukucoca kukwayinxalenye ebalulekileyo: susa uthuli kunye nokuqokelelwa kwezinto kwimoto, ikhabhinethi yokulawula, kunye neendawo zokusasaza ubushushu ukuze uthintele ukugqithisa kakhulu kunye nokusilela kombane.
Ukugcinwa kwenyanga nekota kubandakanya uvavanyo olupheleleyo lokusebenza kunye novavanyo lobomi becandelo, olunceda ekwenzeni isicwangciso sesayensi sokutshintsha iindawo ezinxitywayo. Umsebenzi ophambili kuhlalutyo lweoyile: thabatha iisampulu zeoyile yokuthambisa kunye neoyile ye-hydraulic ukujonga amasuntswana esinyithi, ukufuma, okanye ukungcola, okunokubonakalisa imeko yokuguguleka kwangaphakathi kweegiya kunye neebheringi. Ukuba ioyile ingcolisiwe, yitshintshe ngoko nangoko kwaye ucoce isekethe yeoyile kunye nesihluzi. Kwangaxeshanye, linganisa ubukhulu beendawo ezinxitywayo ngezixhobo zobungcali: xa ubukhulu beepleyiti zemihlathi, ii-cone liners, okanye ezinye iindawo ezinxitywayo buncitshisiwe nge-10%–15% xa kuthelekiswa nobukhulu bokuqala, kufuneka zicwangciselwe ukutshintshwa ukuze kuthintelwe umonakalo kumzimba oyintloko we-crusher. Ukuhlolwa kwenkqubo yombane nako kubalulekile: jonga iingcingo, izihlanganisi, kunye neeswitshi zokulawula ukuguga okanye umonakalo, kwaye uvavanye umsebenzi wezixhobo zokukhusela ukhuseleko ezifana nokukhusela ukumisa okungxamisekileyo kunye nokukhusela ukugqithisa.
Ukugcinwa kwexesha elide (ngonyaka okanye kabini ngonyaka) kukulungiswa okubanzi okuqinisekisa ukusebenza okuzinzileyo kwexesha elide kwezixhobo. Ngeli xesha, i-crusher kufuneka isuswe ngokupheleleyo ukuze ihlolwe: jonga ii-welds zesakhelo ukuba azinamifantu, uvavanye ukuguguleka kwe-main shaft kunye ne-gearbox, kwaye utshintshe izitywini ezonakeleyo kunye nezinto ezibuthathaka. Kwizixhobo ezisebenza kwiindawo ezinzima, kufuneka kongezwe ukugcinwa kwexesha elithile: tshintsha i-grease yokuthambisa enobushushu obuphantsi ebusika, kwaye uqinise ukuhlolwa kwenkqubo yokusasaza ubushushu ehlotyeni. Okwangoku, ukuseka irekhodi epheleleyo yokugcinwa kubalulekile—ukurekhoda idatha yokuhlolwa kwemihla ngemihla, umxholo wokugcinwa, kunye neendawo zokutshintshwa kunokunceda ukushwankathela imithetho yokuguguleka, ukuphucula imijikelo yokugcinwa, kunye nokuphucula isayensi yolawulo lwezixhobo.
Ukuqukumbela, ukugcinwa kokuthintela akusiyonto ilula yokuhlolwa kwemihla ngemihla, kodwa yinkqubo yolawulo olucwangcisiweyo nolusemgangathweni. Kumashishini atyumzayo, ukugcinwa kwesayensi kunokunciphisa ixesha lokungasebenzi elingacwangciswanga ngaphezulu kwama-50%, kwandise ubomi benkonzo yezixhobo ngama-20%–30%, kwaye kunciphise ngokufanelekileyo iindleko ngetoni nganye yemveliso. Njengomthengisi oqeqeshiweyo wezixhobo zokuguguleka kwe-crusher kunye nezisombululo zokugcinwa, sisoloko sicebisa ukuba abathengi babeke phambili ukugcinwa kokuthintela kwaye badibanise ukukhethwa kwezixhobo zokuguguleka okufanelekileyo kunye nokusebenza okusemgangathweni ukuze kwandiswe ixabiso lezixhobo. Kwishishini lokutyuguleka elikhuphisanayo, izixhobo ezisebenzayo nezithembekileyo zisisiseko sophuhliso lweshishini, kwaye ukugcinwa okucwangcisiweyo lolona tyalo-mali lungcono kakhulu.
Ixesha lokuthumela: Matshi-04-2026